About Dual Line Dose Feeder
Production DescriptionDose feeder is a block which has-two inputs to be connected with dual line coming from the lubrication pump. Depending upon the requirement there are different versions of dose feeders with varying no. of outlets. Dose Feeder is normally in vicinity of lubrication points, which are to be greased. Discharge quantity can be adjusted with grub screw provided in indicator assembly & functioning of each lubrication point can be seen by the movement of indicator.
Maximum working pressure 250 kg / cm. sq. Discharge/stroke/outlet=0.5cc to 1.5cc
Model No.
|
No. of Outlets
|
LxHxW
|
CT-DLDF11
|
1
|
46x113x36
|
CT-DLDF21
|
2
|
76x113x36
|
CT-DLDF31
|
3
|
106x113x36
|
CT-DLDF41
|
4
|
136x113x36 |
Maximum working pressure 250 kg / cm. sq. Discharge/stroke/outlet-1.5cc to 5cc
|
No. of Outlets
|
LxHxW
|
CT-DLDF12
|
1
|
54x45x129
|
CT-DLDF22
|
2
|
92x45x129
|
CT-DLDF32
|
3
|
130x45x129
|
CT-DLDF42
|
4
|
168x45x129 |
End Pressure Relay
- It consists of steel block having two ports where primary tube of dual line is tightened,
- There are also two pressure switches & 2 pressure gauge fitted on the block (one pressure switch & one pressure gauge for each line). We can set required pressure by adjusting screw, provided in pressure switch & visually we can check in pressure gauge.
- This senses the end pressure of lined & gives signal when pressure reaches the set valve
High Pressure Tubing & Fittings
Piping and fittings are of high pressure & can withstand pressure upto 250kg/cm sq
Electric Control Panel:
The control panel has been provided for operation & control of the Dual Line Grease Lubrication System . The control Panel box is fabricated out of 2 mm thick, sheet & having over all dimensions as 600 x 400 x 175. All necessary contractors, timers, fuses, relays etc. are mounted on a removable plate, which is fitted inside the control panel box & can be taken out if required for any rectification / repair work. It can be mounted on any vertical surface. The controls / indications provided on the front panel are;
- L1-Main On Indication
- L2-Lubrication On Indication
- L3-Automode Indication
- L4-Manaul Mode Indication
- L5-Line 1 On Indication
- L6-Line 2 On Indication
- L7-Line 1 Fault Indication
- L8-Line 2 Fault Indication
- L9-Motor Trip Indication
- Pb1-Emergency Stop Button
- PB2- Start Button
- PB3
High-Precision Dual Line DosingThis feeder provides accurate and consistent lubrication with dual-line output, making it suitable for machinery requiring precise dosing cycles. Its adjustable dosing range, from 0.2 to 1.5 ml/cycle, caters to a variety of lubrication needs in manufacturing and processing industries. Combined with high working pressure, it ensures optimum distribution even in demanding environments.
Reliable Performance and DurabilityConstructed from mild steel and finished with corrosion-resistant powder coating, the unit is engineered for longevity. It operates efficiently under temperatures from -10C to +60C and humidity up to 95% RH, ensuring reliability in diverse settings. The high-grade gasket sealing and IP55 protection provide added assurance against leaks and environmental factors.
User-Friendly Operation and ControlAvailable in both manual and automatic control systems, the dose feeder offers flexibility for varied operational preferences. Its threaded inlet and outlet design simplifies installation and maintenance. The base-mounted configuration and compact dimensions make it easy to integrate into space-constrained industrial setups.
FAQ's of Dual Line Dose Feeder:
Q: How is the Dual Line Dose Feeder installed in an industrial lubrication system?
A: The Dual Line Dose Feeder features a base-mounted design and threaded inlet and outlet connections, making installation straightforward. It can be integrated into single-phase systems with standard or customized dimensions, ensuring compatibility with various machinery setups.
Q: What is the dosing process and how does it ensure high precision?
A: Dosing is achieved using a piston-type pump, which delivers between 0.2 and 1.5 ml of lubricant per cycle. The feeder's dual-line output and carefully calibrated mechanisms maintain consistent delivery volumes, supported by high-grade gasket seals for leak prevention.
Q: When should I choose manual versus automatic control for this feeder?
A: Manual control is suited for situations requiring direct operator oversight, such as occasional or variable lubrication needs. Automatic control is recommended for continuous or scheduled lubrication, enhancing process efficiency and reducing manual intervention.
Q: Where is the Dual Line Dose Feeder typically used?
A: This feeder is engineered for industrial lubrication systems across manufacturing, processing, and heavy machinery sectors in India. Its robust construction and high-pressure capability allow deployment in environments demanding reliable, continuous lubrication.
Q: What are the benefits of using this feeder in your lubrication setup?
A: Benefits include high dosing precision, energy efficiency, corrosion resistance, and long service life exceeding 15,000 hours. The feeder also features low noise (under 60 dB), overheating protection, and easy access to spare parts, maximizing operational uptime and safety.
Q: Can the size or output type be customized to specific requirements?
A: Yes, the feeder offers both standard and customizable dimensions and outputs, ensuring tailored solutions for diverse industrial lubrication scenarios.